Spectec Techno Projects Private Limited has designed a unique process for the soap stock, that come from refinery after the chemical process is done. The process is 100% environmental friendly, and adopted very rapidly in the processing industry. Plus, the general arrangement of the process is shown below the flow dig.
Besides, we offer new time period and completely environmental friendly Soap Stock Splitting/Acid Oil Plants. The latest designed plants are completely closed & does not pass any acid fumes to the atmosphere. The final output will be acid oil with good color that is the direct raw material for soap plants.
Soap Stock from process house is collected in a homo-gentian tank, which is equipped with the open steam heating arrangements. The offered stock is heated with the open steam, so as to evaporate moisture as far as possible in terms of lessening acid consumption for splitting.
The stock is pumped through the horizontal screw pump for the acid reactors for splitting, the reactors are PP FRP constructed fully closed vessels, equipped with copper steam heating cum agitation coils, inspection manhole, light & sight glasses, etc. The splitting takes place in semi-continuous manner. The reactors are used in cycles for splitting operation. After getting suitable charge in selected reactor, the stock gets boiled in terms of drying with the steam heating cum agitation coils. After removing maximum moisture pre-calculated amount of acid (H2S04) will be added slowly and the splitting is done under continuous observations so as to keep proper acid value of final product and also for avoiding extra acid consumption.
Vapors from the reactors are carried out endlessly to the acid fume scrubber with help of blower, scrubber is PP FRB constructed fully closed vessel equipped with pall rings, spray nozzles, etc. contaminated water is circulated continuously for condensing acid fumes.
After completion of the splitting operation, settling process starts for 3-4 hour. After that water gets drained to the fat trap tank and clear acid oil is pumped to the storage tank with PP pump. The fat trap tank is PP FRP constructed rectangular tank, particularly designed with multi-compartments & syfening system to collect all the droplets of the acid oil.